5-axis 3M Lava CNC 500 modification thread

Discussion in 'CNC Machines' started by DMC, Mar 22, 2018.

  1. DMC

    DMC Scott Hudson

    Adding 98mm custom fixture

    Lots of stuff has to be changed and modified

    Increasing rotary axis range from +/- 10 degree to now +/- 25 degrees!!

    DSC_0466.JPG DSC_0465.JPG
     
    Yourgoes, texocad, AGV and 3 others like this.
  2. Chris Silvoy

    Chris Silvoy Well-Known Member

    Go! Go! Go! Go!
     
  3. DMC

    DMC Scott Hudson

    Finished modification to the mill.
    Lots of cutting metal and re-arranging the dust shields.
    Changed the CNC controller to allow more range of movement.
    Designing the fixture now.
    Will 3d print to check, then machine from Aluminum and Delrin (POM)
    For soft materials only and dry-milling
     
  4. DMC

    DMC Scott Hudson

    We are slowly finishing design for fixture and programming CAM and modifying CNC controller.

    Everything looks OK so far.

    We will have success to increase the rotary travel a lot! More than double the original design!

    .
    126mm G54.jpg
     
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  5. DMC

    DMC Scott Hudson

    Employee Brad draw this here for me. (Thanks!!) :)

    I am sure he is sick of all my ideas and revisions that went on and on for over a week! lol :wacky:

    We measured and discussed everything 10x and hoping for success the first go around before manufacturing it. Lots to consider!

    We are 3d printing this custom fixture right now.

    About a 30hr job using 30um x 30um x 30um resolution mode

    approx. 0.0012" layer thickness, or 0.030mm (30um)

    The top part will be Delrin (POM White plastic VERY hard)

    The bottom will be Aluminum.

    . top ring.png bottom of ring.png base.png base bottom view.png together.png
     
  6. DMC

    DMC Scott Hudson

    This is a much better attempt at something like this....

    Use fingers to turn just a little the Four colored knurled nutz. Only loosen.

    Twist ring a little and it comes off. No tools necessary. Fast and easy.

    I added a step down to lower the Green Nutz in relation to centerline of material.

    To have more room for collet and spindle when at angle.

    Same clearance on both sides of fixture. We split the difference of highest part on both sides of fixture.

    We should be able to machine all areas of disk at 25 degrees, and go deep into a 35mm disk

    without having any collisions. This is way beyond what machine was designed to do.

    .
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    Last edited: Apr 11, 2018
  7. DMC

    DMC Scott Hudson

    Our first prototype of this design....

    .
    DSC_0392.JPG
     
    cadfan likes this.
  8. cadfan

    cadfan Moderator Staff Member

    how about open face puck ?? screws at the arrows


    DSC_0392.JPG
     
  9. DMC

    DMC Scott Hudson

    No....that does not face the spindle.

    I did think of this but the design would be wild
     
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  10. DMC

    DMC Scott Hudson

    I made open face for my haas 6 years ago.
     
  11. DMC

    DMC Scott Hudson

    20180412_055432.jpg
     
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  12. DMC

    DMC Scott Hudson

    Still printing....12 more hrs left
     
  13. DMC

    DMC Scott Hudson


    That mill is 3+1. Not a true 4-axis mill.

    Only can flip the disk 0 and 180 degrees.


    I did consider the newer fixture to be open on One side.

    We can always change it or cut away material.
     
  14. DMC

    DMC Scott Hudson

    moon fixture.jpg



    For the primacon CNC 500 would need to look like this kind of?

    Needs lots of small changes, but this is basic shape
     
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  15. DMC

    DMC Scott Hudson

    Well we did change the design to open face on One side.

    Not going to print it again though.

    We just cut our 3d printer prototype and changed the CAD

    Maybe @Codfish Joe will post a screen shot of the new design changes?
     
  16. DMC

    DMC Scott Hudson

    open face fixture.png
     
    cadfan likes this.
  17. DMC

    DMC Scott Hudson

    Almost finished.

    One week we will have fixture done and milling I hope?
     
  18. DMC

    DMC Scott Hudson

  19. DMC

    DMC Scott Hudson

    DSC_0486.JPG DSC_0488.JPG
     
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  20. texocad

    texocad Well-Known Member

    Do you need a test file to mill in zirc..I sent one to Brad a couple of weeks ago, he said you weren't able to that yet. He mentioned the 500.
    Let me know... its a full arch AO4 hybrid.
     

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